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+ Trough Systems
  + Turnkey Launder Systems
  + Heated Cover Systems
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STAINLESS STEEL

Galvanized Steel » Continuous Galvanizing » Trough Systems »

Heated Cover Systems

Heated cover systems incorporate heaters as modules in trough cover sections, furnace lids, crucibles, filter boxes, low pressure diecast covers, holders, etc. Heated covers allow for the preheat of refractories prior to the introduction of metal, to retain the metal’s heat during transfer, and to hold the molten metal at temperature during periods of inactivity. In addition, the heated cover system keeps refractory surfaces hot, thus avoiding refractory thermal shock.

Depending on the application, a heated cover system can be designed to control temperatures up to 1800°F (982°C).

Launder system designs consider the length of a launder, the flow rate of the metal, the metal temperature, the power rating and density of the heater elements, and the material used in construction of the launder refractory.

Advantages

  • Avoid refractory thermal shock by keeping refractories hot 
  • Improve startup casting due to no metal heat loss in the system
  • Reduce furnace temperature
  • Improve furnace refractory life
  • Reduce furnace gas consumption
  • Reduce energy costs through heat conservation
  • Can be customized for specific applications
  • Can be purchased as component parts or a complete turnkey system, including installation

Applications

  • Launders
  • Crucibles
  • Furnace lids
  • Low pressure diecast covers
  • Filter boxes
   

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