Foundry Solutions

  
DIE CASTING - HIGH PRESSURE
Melting Furnace
+ Fluxes - Outside North America - Foundry
+ Degassing & Flux Injection Equipment - Foundry
+ Floor Tiles
+ Fluxes for Cover / Drossing
+ Fluxes for Wall Cleaning
+ Fluxes - North America - Foundry
+ Furnace Repair and Maintenance
+ Insulation Materials
+ Pump Systems - Circulation
+ Pump Systems - Gas Injection
+ Melt Coatings
  + Pyrocoat FM-W
+ Pump Systems - Transfer
+ Refractories & Precast Shapes - Foundry
+ Tap Plugs & Cones
+ Thermocouple Elements and Assemblies
+ Skimming Tools
+ Sow Molds
+ Thermocouple Protection Tubes
Metal Treatment
Metal Transfer
Filtration
Holding Furnace
Pouring
Casting
Heat Treating
DIE CASTING - LOW PRESSURE
INVESTMENT MOLD
SAND CASTING
PERMANENT MOLD

Die Casting - High Pressure » Melting Furnace »

Pyrocoat FM-W

Pyrocoat FM-W is graphite-based, non-reflective, energy absorbing coating that is applied to the surface of aluminium prior to melting, typically in a dry hearth furnace. This coating reduces the reflectivity of the aluminium, thereby increasing the absorption of radiant heat into the aluminium. Non-coated aluminium naturally reflects heat from its bright surface, taking longer to melt than aluminium coated with Pyrocoat FM-W. Typical melting rate times have shown melt rates cut in half by coating the aluminium with Pyrocoat FM-W. Decreasing melt time has many advantages, including increased productivity and decreased energy usage.

Pyrocoat FM-W is a black liquid coating that can be applied quickly using either a paintbrush, spray gun or automated sprayer. Application is best if applied to all sides of the material that are exposed to the furnace’s radiant heat. The coating is typically applied to the top and sides of a sow or Tbar.

Formulation

  • Pyrocoat FM-W is water based

Advantages

  • Increase melt rate 20–100%
  • Decrease energy use
  • Reduce production cost
  • Reduce carbon footprint proportional to reduced energy use

 

Related Documents


Click here to find out more from George Stavnes

Home | Legal | Site Map